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Building an IC69 Heat Exchanger

Gray Wolf

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Precisely what im asking. Your method has a welded coil in a SS pot, others propose igloo or Gatorade buckets with a lid to take the coil out as needed. Which is best in your opinion and why do people prefer the plastic drop in vs welded "SS pot in a wet suit"?

My coil screws in to the welded couplings through the shell wall.

They are self draining, while one dropped in from the top are not.
 

Gray Wolf

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You don't want to be using flammable liquids in direct contact with plastic. It creates static and has caused huge numbers of fires. This is really up there on the danger scale. The stainless pot is perfect to attach a bonding strap and keep everything grounded. Also keep a good lid on things to keep vapors in the pot.

I am thinking of the same thing but instead of the thin sheet foam for insulation I plan to drop the steel pot into an oversized trash can. Then pour expanding foam in the gap.

Yeah, we've made some of those to hold the storage tank. Careful with the polyurethane foam install. If you do it all at once, it can split your outer barrel.
 

Hydrosun

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I really want to build a couple of these but I have a some of questions first.

I want to use a 50 ft coil to chill my injection line. In order to keep fluid dynamics I would want to use a 1/4 inch tubing there, right? I know it is 3/8 for recovery but if it is already liquid 1/4 should be fine, or even better?

I want to use this for recovery with my appion but will it even really make a difference with one pump running?

Also I can't get over the idea that I will be losing A LOT of liquid tane that will just be settling at the bottom of these, am I wrong? Does it all come out or do they need to be recovered separately?

If you are using a coil to cool your solvent between the tank and the column, you should be able to clear 100% of the contents by closing the solvent tank valve and leaving the injection ball valve open while pulling the system into vacuum.

Also using ball valves on both sides of the IC69 allows it to hold solvent under pressure...... However I have no idea what would happen if a 50' coil of solvent were allowed to pressurize going from -50 to 70.... Might burst the SS????

I believe 1/4" coil would work for this application, but would think 3/8" coil would be much better. If head pressure became an issue (low because of added capacity of the coil), you could utilize the hot vapor pressure assist and force all the super cooled solvent through your columns.

:joint:
 
GW keeps talking about the viscosity of the butane at super low temps. Others keep talking about slow recovery times with 1/4" lines.

Sounds like 3/8" lines for sure and maybe 1/2" are needed.
 

thepanda

Member
If you are using a coil to cool your solvent between the tank and the column, you should be able to clear 100% of the contents by closing the solvent tank valve and leaving the injection ball valve open while pulling the system into vacuum.

Also using ball valves on both sides of the IC69 allows it to hold solvent under pressure...... However I have no idea what would happen if a 50' coil of solvent were allowed to pressurize going from -50 to 70.... Might burst the SS????

I believe 1/4" coil would work for this application, but would think 3/8" coil would be much better. If head pressure became an issue (low because of added capacity of the coil), you could utilize the hot vapor pressure assist and force all the super cooled solvent through your columns.

:joint:


I think we are talking about a coil between the recovery machine and the recovery tank, such as a tr21, you should be able to just cool your tank itself. I believe the problem is with the tr21 getting so hot you'd need a coil between that and the recovery tank.
 

Pangea

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My coil screws in to the welded couplings through the shell wall.

They are self draining, while one dropped in from the top are not.

Is anyone able to drain their after coolers with just the recovery pump and not with gravity assistance?

For my shut down procedures, Ive been heating my coil to above freezing by swapping the collection spool res water with the after cooler res to ensure its all gasified, then running the recovery pump isolated/valved off from the extractor to try and empty my coil, but it has not worked out.

Gravity helpful or a requirement?
 

Hydrosun

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I think we are talking about a coil between the recovery machine and the recovery tank, such as a tr21, you should be able to just cool your tank itself. I believe the problem is with the tr21 getting so hot you'd need a coil between that and the recovery tank.

We are now talking about one on the injection side as well, which in theory will work fine, and may be more efficient than cooling the entire solvent / recovery tank.

:joint:
 

Gray Wolf

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Is anyone able to drain their after coolers with just the recovery pump and not with gravity assistance?

For my shut down procedures, Ive been heating my coil to above freezing by swapping the collection spool res water with the after cooler res to ensure its all gasified, then running the recovery pump isolated/valved off from the extractor to try and empty my coil, but it has not worked out.

Gravity helpful or a requirement?

These are on the discharge side of the pump, so not recoverable without additional plumbing. Self draining keeps them full of gas, and not liquid.

You can heat the non self draining and recover them with proper plumbing as well. Just more work.
 

Gray Wolf

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We are now talking about one on the injection side as well, which in theory will work fine, and may be more efficient than cooling the entire solvent / recovery tank.

:joint:

Yes, we are talking about a reverse flow heat exchanger at the injection port, using liquid N2 and on the recovery and storage side, just cooling pump exhaust back down to around 30F or so to speed up the process.

Hee, hee, hee, the reverse flow exchanger is in route, and due anyday! We are currently using a three coil heat exchanger full of alcohol/water, to cool the exhaust.
 

IlDeuceIV

New member
Stainless TR21?

Stainless TR21?

Does anyone know if this is the modified CPS TR21 pump with stainless internals? I cannot seem to find any mention of it on the mfgr site (CPS) only on Johnstone's. It does appear to be separate listing from normal TR21, and mentions that it is spark proof, while utilizing 2/3 HP Brushless motor.

To order via Johnstone they show a 7day lead time from mfgr, only costing me a little under $800.

CPS TRS21 H93-187
 

HG23

Member
Did you sign up for an account with them or just give them a call?

And I believe the pump has aluminum internals.
 

Gray Wolf

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Yes, we are talking about a reverse flow heat exchanger at the injection port, using liquid N2 and on the recovery and storage side, just cooling pump exhaust back down to around 30F or so to speed up the process.

Hee, hee, hee, the reverse flow exchanger is in route, and due anyday! We are currently using a three coil heat exchanger full of alcohol/water, to cool the exhaust.

Jingle bells, jingle bells Santa got lost along the waaaay, but oh what fun we will have with this counter flow heat exchanger later yet todaaaaay, or soon anyway.

It finally arrived and as soon as I change out the brass fittings, and find compression fittings to fit the metric size tube, or TIG weld on connectors, we'uns will be testing out mah theory about simply chilling butane before injection and keeping the butane in the tank at a more manageable temperature.

I ordered two, but got the last one and they refunded my money rather than back order, when I turned down a copper substitute.

PS: http://www.learntobrew.com/counter-flow-stainless-steel-wort-chiller/
 

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Chonkski

Member
Jingle bells, jingle bells Santa got lost along the waaaay, but oh what fun we will have with this reverse flow heat exchanger later yet todaaaaay, or soon anyway.

It finally arrived and as soon as I change out the brass fittings, and find compression fittings to fit the metric size tube, or TIG weld on connectors, we'uns will be testing out mah theory about simply chilling butane before injection and keeping the butane in the tank at a more manageable temperature.

I ordered two, but got the last one and they refunded my money rather than back order, when I turned down a copper substitute.

Upward and onward! Thank you again for for being so good at sharing GW.


Is anyone able to drain their after coolers with just the recovery pump and not with gravity assistance?

For my shut down procedures, Ive been heating my coil to above freezing by swapping the collection spool res water with the after cooler res to ensure its all gasified, then running the recovery pump isolated/valved off from the extractor to try and empty my coil, but it has not worked out.

Gravity helpful or a requirement?

I just drop my heat exchanger into my old electric soup cooker that I used to use for my mkIII. The water is usually around 150°f and that will send just about everything that was left back into the tank.
 

thepanda

Member
Jingle bells, jingle bells Santa got lost along the waaaay, but oh what fun we will have with this reverse flow heat exchanger later yet todaaaaay, or soon anyway.

It finally arrived and as soon as I change out the brass fittings, and find compression fittings to fit the metric size tube, or TIG weld on connectors, we'uns will be testing out mah theory about simply chilling butane before injection and keeping the butane in the tank at a more manageable temperature.

I ordered two, but got the last one and they refunded my money rather than back order, when I turned down a copper substitute.

:laughing: DROOOOLLLLLLLLLL I need to get a towel now.....
 

montroller

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Gray Wolf

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I just drop my heat exchanger into my old electric soup cooker that I used to use for my mkIII. The water is usually around 150°f and that will send just about everything that was left back into the tank.

When operating without self draining capabilities, liquid that accumulates in the bottom of the coil must be lifted by the pump to get out of the coil. If you've ever used an out of position Graham condenser, you will have noted that they "putt" under those circumstances.

The liquid plugs the line until pressure builds up enough to propel a slug of liquid out of the coil, but once relieved, it quickly plugs again, until it too is propelled.

It makes a putting action and typically in situations where vertical installation isn't possible, a less compact Liebig design or similar condenser is used.
 

montroller

Member
Hmm it really doesn't look too difficult to make a water jacket on a 50' coil.

The quick shopping list I put together is only ~160 minus a couple of fittings.



I don't really understand how to connect the nitrogen tank. Would you need to make a complete loop or just fill it once then seal it off and vent it when you are done?
 

Gray Wolf

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You can also use compression Tees and fittings.

Drill the tubing sockets in the end fittings all the way through, so the tubing slides through, instead of resting in a pocket.

An N2 Dewar with a dip tube, can supply vapor or liquid. They have a pressure relief on them around 250 psi, and with the vapor head above the liquid, you can easily eject liquid from the dip tube.

For small amounts of cooling, you can use the vapor, but if you use lots, you will lose your head pressure.

Large amounts of vapor from a Dewar, requires a condenser to turn liquid to gas.

You can also use liquid, which will start out as liquid and turn to a gas on the way out, as it absorbs BTU's from the heat exchanger coil.

We run it through more than one coil, before wasting to atmosphere, which is already 78% nitrogen.

It isn't a greenhouse, ozone depleting, or smog producing gas and was taken from the atmosphere in the first place, using air reduction.

Recovering it would create more pollution than wasting it, and it is on the production end that you should look for carbon footprint.
 
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