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Old 04-20-2009, 04:36 AM #1
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Lightbulb My 8ft 24 Bulb 624 Watt CFL Hood/Fixture For Under $150

Greetings,
Bare in mind I'm a professional Electrician with many other equally impressive qualities. So I have alot of materials laying around. The rest I purchased. I'm not really going to do a step-by-step
verbal (typing :wink I'll let my pictures do the talking. Bare in mind, none of my "impressive" qualities are photography . Plus because all the stuff I have, my work space is very limited. Unfortunately, due to the nature of the build, I couldn't exactly take it out to the driveway for professional shots

Materials:
2x5'-Straight/Round 8" Ducting (Had)
12/2 UF Wire (Standard Romex is fine)(Had)
Misc Materials....$40
(Plug ends, Mounting Hardware, Ect.)((Hardware Stores))
Fixtures............$35(Lowes 6 Bulb Vanity Lights)
Bulbs...............$55(Wal-Mart 26 Watt CFL's 6500K x 24)
Paints..............$20(Wal-Mart Rustoleum White Primer x 4-6 Cans)


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Old 04-20-2009, 04:45 AM #2
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Lightbulb






Basic Hardware, I used two 5'x8" round ducts...turned them so both ends the except the flex ducting (ribbed or male end) overlapped them and screwed them together. I use nice little self tapping screw (I call the text screws) that are perfect for duct work. They make the job alot easier because your going to use a bunch.

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Old 04-20-2009, 04:52 AM #3
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I Attached metal brackets, mine where made to hold plumbing pipes, However those duct work straps (stud to stud) would've worked fine too. It was a matter of availability. I then installed the mounting hardware. Washers on both sides...don't half ass things

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Old 04-20-2009, 05:00 AM #4
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Measuring for mounting


Painting Parts (3 Coats because I'm a bit of a perfectionist:smile


Mounting the fixtures. I off-set each side so the the bulbs will cover every 3" instead of the 6" that the fixture was designed for. Equals much more coverage...Definitely a plus in my book!!

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Old 04-20-2009, 05:18 AM #5
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This is how your wiring should look before you even attach the fixture wires. Tip, Use "Linesman" Pliers to get a good twist (clockwise) on your 12/2 (Solid wires) Overlap the smaller stranded wires past the tip of the solid wire and insert wirenut. Twist until tight (Not until it strips the small stranded wire out)


Professional with pride


Last step of wiring is the plug end. I just used 8' of the 12/2 UF. Short wires suck, so I figured 8' Fixture, 8' Cord. I'll be able to make that work for multi-applications.

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Old 04-20-2009, 05:19 AM #6
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All Wired, Ready for paint...break time

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Old 04-20-2009, 07:14 AM #7
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Back to work...

Plenty more where these came from!!


$4.44 a Pack at Wal-mart. One of their cheaper priced CFL bulbs


Finished Painting Fixtures, I managed to lose 4 of the round fixture pieces (surrounds the bulb base) Luckly, I have spares
Because the fixtures I needed didn't come in white, it cost me $20 in paint, and was a pain in the ass
I suggest you take the time/money to get white fixtures, I know they exist. I'm just limited to what I can get and have to make the best of it...
You ask me, I'm doing alright...
I need to pick up more paint and a couple more bulbs before I can go any farther...

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Old 04-20-2009, 08:02 AM #8
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BTW, I don't recommend plugging in something that draws 624 watts just anywhere. However if you know what your doing you could for example :wink: Run a portable A/C unit that draws 830 watts, on a single "dedicated" circuit. I would still only be drawing a little over 12 amps. Well within the safe draw on a 15 amp breaker. But I wouldn't run anything else on that line.
Heres the math, its simpler than it seems:

624 watts plus 830 watts = 1,454 watts total, divided by the volts(120) = 12.11 Amps

So its Watts divided by Volts equals Amps

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Old 04-20-2009, 08:25 AM #9
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Ah, but your .11A over your continuous load rating....

You could turn it off every 2 hours and 59 minutes.... Or unscrew a lamp.

That is pretty cool. Fire it up and post a pic of it in action.
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Old 04-20-2009, 08:34 AM #10
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Working on it man!! Stay tuned!!

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