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More Stealth for Micro SOG under CFL's?

Melkor's PLL club contributors have grabbed my interest with the PLL CFL's so now I'm building anew. Actually I'm building two different styles at once, a stealth micro cab and a taller stealth cabinet version of Infectualize's "HighPod"- both using the 4 pin flat CFL's. This thread's about the former.

Along with the PLL, crew I owe much to Dr. Bud, Anti, Verdent Green, Thunderkel and many others here for their shared information and inspiration. Truly amazing and much appreciated. :bow: ..........:kissass:

Anywho, the cabinet is a gussied up box with a hidden slide up front panel and a lift up top that's supposed to look like a small unassuming server (the furniture piece not the computer variety). The access design is meant to provide full and easy access to the user while denying access to any curious family members or house guests. There will be no exterior hardware, knobs, locks, visible hinges or holes. The box will be light tight in a pitch black room, silent and stank free. The idea is that short of busting it open, nobody should be able to guess that there's anything going on inside when inspected from all sides, the top and rear. Unwanted inspection will be impossible unless they literally tear the box apart. Sounds like a lot I know, but that's what intrigued my partner and I about the build. :chin:

We've got the basic framing and finsih down, and I'll post some pics as soon as we finalize the rest of the interior design details and know for sure that nothing else is going to be altered. Thus far it's been a lot of build it and change it even after making as many mistakes as possible on paper first (and we do this kind of shit for a living). Another idea was to keep the whole thing as light as possible, and use a knock down design that could be flat packed and shipped ala IKEA if the mood strikes, or somebody needs to relocate the nursery quickly and in public view. :nanana: For right now it's all about making sure that I've got something that'll work well enough to keep personal needs met though.

The method is pure Dr. Bud perpetual SOG, with the exception of substituting the PLL's for the curly fries. The idea that he hit on, and later Anti and others worked with, about using smaller diameter but deeper pots to manage size and vigor makes a lot of sense to me so I'm using 2 1/2" dia. x 8" Dee Pots from the nursery supply for flowering, filled with Dr. Bud's super simple soil mix (gotta love shit that you can pay cash for at WallyMart). Gonna stick with his cloning method, mum bonsai trimming and fast into flowering methods as well (why fuck with a good thing?). After seeing what Thunderkel did in short order with it I figure there's no reason to reinvent the wheel. :respect: :plant grow:

The cab is 12" front to back, 32" wide and 32" tall with a 3 1/2" tall base for a total overall height of just under three feet. It's probably gonna end up in a kitchen with a small T.V. sitting on it, so being just about counter height should help it blend in. The top will use hidden Euro hinges across the back and a steel rod that is pushed home from the back corner to lock the top down without being visible. To be able to move the front, slide up panel at all the top must first be unlocked and lifted. The locking rod(s) will be retracted by taking a heavy duty magnet and holding it up against the hole in the back corner of the top. More than likely this will have to be installed on both sides to keep the top from being lifted at all. When not in use the magnet just gets stuck back on the frig and none's the wiser.

The inside will be set up for a 4 plant harvest every ten days. Next to the flowering chamber will be a cell for the bonsai'ed Mums a small clone dome and enough space to re-veg at least 4.
If I can find a way to access a ventilation chase discretely I want to try and squeeze a little drying rack in there as well.

The ventilation inlets are on one side of the cabinet built into the recessed base. Cooling air for the tube or lens enclosed CFL's in the flowering cell will come from just under the cabinet's over hanging lid moldings. If that's not enough then I'll have to add another thin wide chase to steal some of the flowering chamber intake air to help. I haven't yet worked out how to damper the air ducts and chases to allow for some fine tuning yet, but the intention is to finish each duct/chase with at least one clear acrylic panel initially so that we can do a smoke test to actually see the airflow and turbulence. Since every inch of space is critical I want to make the airways as efficient as possible.

The real ventilation bitch is moving the air back down to the base again to be exhausted in a different direction from one of the intakes, so that a short circuit is avoided while still not creating a noticeable tornado. The base will house several of the main ventilation fans. So far it looks like they'll be at least a pair or three of the Feser Triewerk computer type (61.6 CFM @ 21 dBA). The lack of substantial pressure generated by the PC fans may be an issue, but that's part of the challenge that makes this so interesting to play with. Maybe booster fans will have to be added. Either way, there are a lot of 40 to 50 CFM offerings available now that are as quiet as a human's breathing so I hope it's just a matter of trying to find a good spot to mount them. The (4) 55w. CFL tubes are intended to get a bank of (4) 13 Cfm 60 mm fans @ 20 dBA, to pull air across the lamps and dump it out the opposite side of the cabinet top. Again, the CFL lamps will be isolated either by plastic tubes or an 1/8" thick glass lens.

There will be a carbon filter built into the bottom shelf that's basically a large tray that lifts out and is covered with a layer of reticulated polyurethane foam to protect the carbon. The same foam is used for the intake filters and a light kill between louvers where ventilation connects the different cells.

The carbon I'm using is a little pricey since it's coming from SeaChem and is intended for aquarium use, (whether it proves worthwhile or not we'll just have to wait and see). First, their carbon is spherical and contains much less fines than the burnt coconut husks that most of the generic is made from. Secondly, theirs is made from coal, and as such is actually harder and has a different pore structure. Again, as yet I've no idea if this will effect it's ability to absorb odors but I'm thinking it should be better for the same reasons that it works better in filtering water. Lastly, because of the way that the coconut husk carbon is processed in manufacturing, it is washed several times with a dilute acid and water rinse to "clean it up" a bit before packaging. Of course because the carbon does absorb impurities so well, this means that a large percentage of its carrying capacity has already been exhausted before you even get it out of the bag. The SeaChem product does not suffer this inequity. Another benefit of its spherical structure and lessened level of fines is that it does not allow water channeling as readily as the cheap stuff. I am hoping that this translates into a significantly less restrictive airway impediment as well, relative to the generic. We'll have to test that separately as this develops I suppose.

So far I'm not completely decided on the lighting for the Mums, clones and re-veg. Presently I'm leaning toward a mixture of the quad fingered CFL's and possibly a couple of the mini sized T-2 linears depending on the spectrums available. Also looking at the possibility of adding some of these 50 odd watt double circle T-5 CFL's as side lights in the flowering chamber (That HighPod side lighting is still stuck in my mind's eye and it worked like a charm in a T-5 build that I last did). Other than the added heat issue my other concern with that is in trying to make this something that will reliably run on a single twenty amp 120 VAC outlet. Using programmable electronic ballasts should help limit the initial surge somewhat, but I may have to add a few digital timers as well to spread the start up loads more significantly.

So that's the project thus far. Questions comments or concerns are welcome. I have plenty of experience building shit and next to none in growing. A friend bought my T-5 box before I had a chance to get it dialed in, and he's been real successful with it. In hindsight it would have been way too big for me to really keep long term anyway, so I'm in high anxiety mode to make this project work ASAP. :)
 
It's like a big friggin' puzzle. Gives me sumthin' to contemplate other than my navel.

I should have the rest of the fans Monday so I'm gonna start testing the air flow then. Should be interesting.
 

Anti

Sorcerer's Apprentice
Veteran
Good luck. Can't wait to see some pics! For what it's worth, I'm using cheapy carbon (also for aquariums, but only about $10 per 1/2 gallon) and I've gone through less than a gallon in two years.
 

KifThief

Member
thats a big space to cool and filter with computer fans... From what i hear the Panasonic Whisper Quiet bathroom fan is almost completely silent and pushes 80 cfm with pretty good pressure. Ive seen them used to pull air through a bed of carbon with great results, maybe something you'd want to check out
 
thats a big space to cool and filter with computer fans... From what i hear the Panasonic Whisper Quiet bathroom fan is almost completely silent and pushes 80 cfm with pretty good pressure. Ive seen them used to pull air through a bed of carbon with great results, maybe something you'd want to check out

Trying to equate sones and dBA gives me a headache, but the Panasonics certainly look quiet enough, just way too friggin' big for the spaces that I have to work with. My other issue is that in order to move an adequate volume of air, and yet not create a noticeable breeze, I need to suck and blow from a variety of points while not setting up a loop where I immediately end up recirculating my exhaust by sucking it into an intake.

Good luck. Can't wait to see some pics! For what it's worth, I'm using cheapy carbon (also for aquariums, but only about $10 per 1/2 gallon) and I've gone through less than a gallon in two years.

I've bought large quantities of both in the past for water filtration projects, and they both get the job done, I'm just hoping that the fancier shit can help me out with a little less restrictive carbon bed.

BTW Anti, you're my hero dude. You, Doc, Thunderkel and some others are what sucked me in. Never had so much fun exercising civil disobedience. Thanks again for the inspiration.
 
My initial thought was to use a very thin (1/8") piece of glass as a lens to separate the light tubes from the grow area. Then after looking at Infectualize's HighPod I thought about using the clear PVC cool tube approach. The glass is easier to clean but the plastic is easier to work with. The smaller space presented by the tubes could be cooled with less fan power as well. My question/concern is, which material is going to interfere with my light more? Judging by Infectualize's results I'd say the plastic doesn't mean much, but either way I've no idea and was still curious. I did notice that in one of Hydro's CFL posts he expressed concerns about ANY lens material, and Miro reflectors for that matter, because they soaked up or impeded UVB in some fashion - having a negative impact on resin production. I didn't think that PLL's even put out UVB.

Also wondering what kind of air exchange might be needed to keep the lights as cool as possible. Obviously the more the merrier. I've already ordered an assortment of fans to experiment with, but I was hoping someone might have a ball park idea of a target or place to start. For the moment I'm going with the glass to form a 1 1/2" space for the lamps and an air exchange rate of a little better then one time per second (80 times per minute less intake and exhaust restrictions which are minimal).
 

Anti

Sorcerer's Apprentice
Veteran
If the glass is keeping my plants from getting UVB, I don't think they care.
They are quite frosty.
 

Tilt

Member
Resin is more genetics than UV. What strain are you gonna try first? As for side lighting have you checked out my thread? It might give you some ideas on keeping your plls cool. Very high pod inspired.
 
If the glass is keeping my plants from getting UVB, I don't think they care.
They are quite frosty.

Hey good luck with the home hunt. Major ass pain...'specially the movin' part. Right up there with hangin' wall paper.

Hit your latest project thread and it was a great inspiration as usual. I was so inspired I wrote a bunch of interesting questions and comments, then I guess I puffed when I should have passed, then very dutifully deleted when I went to post...DOH!

The glass question did lead me to a couple of sites were I can get glass tubes in a wide variety of compositions and sizes that should give me something to work with instead of the plastic (not too crazy about hot plastic de-gassing). I figure the tubes are more costly, but it'll require less CFM to cool the lamps, and they clean up better over time than any plastic.

http://www.fdglass.com/?gclid=CN7D6-vkuqcCFcbc4AodkgsKBA
http://www.us.schott.com/tubing/english/

Something that I recall from your thread, and also from thread by Hydro I think in the CFL group; about using the WH8 ballast w/ 4x50/55 watt lamps. I think it was Knna that mentioned something about even though the WH8 will light the lamps, they don't fire at their full intensity and/or spectrum. Don't know if anybody round here has put a meter to it to be sure, but that's not the first time I've heard that. Might be worth further investigating given all of the time that you've devoted to maximizing light intensity.

On the subject of ballasts, I was also curious if anybody had experience with the G.E. programmables instead of the WH. The Fullhams are great but I was tryin' to stay away from the instant on's.

Now all I have to do is learn the difference between borosilicate, flint, quartz and a bunch of other shit that I probably slept through in science class. Looks like I might be able to put glass tubes on for about $10-15 per 55 watt CFL though, so I'm hopin'.


Resin is more genetics than UV. What strain are you gonna try first? As for side lighting have you checked out my thread? It might give you some ideas on keeping your plls cool. Very high pod inspired.

Tilt...appreciate the read. I'm just startin' to catch up on some of your contributions. As with all here it's very greatly appreciated. IC is like the Library of Congress for heads, only without all of the books and metal detectors...:cool:

Started Barney's Pineapple Chunk and G13 Haze. Getting ready to start some of DNA's L.A. Confidential and La Nina from Mr. Nice. Also got a hold of Blueberry and Vanilluna from D.J. Shorts. Actually Most of these were recommended by folks here at IC as I recall. Verdent Green steered me to this Blueberry line I think.

Yeah the Pod is sheer genius. 'Minds me of the old Phototrons that we had way back in the day. Had a roomie and we put four of 'em in a spare room and grew the most gawdawful shit that has ever been blazed. Called it "Brain Cancer" 'cuz all it did was give ya a huge fuckin' headache. That was many moons ago (High Times was about the only thing we saw back before they closed up all of the head shops).

I understand that the PLL's have an operational sweet spot temperature wise, so I'll be aimin' for that. As I mentioned to Anti, I think I'm good with the glass tube approach either tied into a manifold or with dedicated fans for each tube.

Got another idea I'm just starting to work with that comes from the Pod. I still want to find out a lot more about reflectors and reflective materials but what I envisioned was a HighPod made out of two over lapping sheets of Alanod Miro aluminum shaped into a giant fuckin' missile silo...say 30" in diameter and about 6'-7' tall, (not exactly stealth but I suppose I could build a pantry or armoire around it).

So run six stripes of 55 watt PLL's in threes end to end up the inside walls and supported far enough away from the metal to prevent significant res-strike issues. Use the glass tubes and some kind of rear entry for a manifold and remote mount a monster fan somewhere. Maybe hang the whole business so a hydro set up could be set underneath. Also build an adjustable top light mount that can hoist a fat LED or multiple T-5 Circlite CFL array.

It may be impossible to move that much air quietly, but for the right location where the noise could be accommodated it might work. Infectual mentioned that his light and venting wasn't really optimized (although I love that 4100K one trick pony approach). Between that, the absence of top lighting and the fact that he just ran out of can height, it doesn't seem impossible that you might be able to triple his numbers with my grain silo.

Imagine a row of 'em set up like the ICBM's on a nuclear boomer sub...very stealth no? I'm not a grow stat guy but how would 16+z a cycle on five square feet measure up, under just less than 1,000 watts?

Well I'm off to do some more readin'. I never studied this hard in school. :)
 

Sgt.Stedenko

Crotchety Cabaholic
Veteran
When you are looking for cfl ballasts, check the ballast factor. The Fulhams have a 0.87 BF, which means you are getting 87% of the bulbs rated lumens.
Advance has some ballasts for 55w biax tibes that has a BF greater tyan 1.
Dont know about the GE models.
 

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